Resources

9 Common Mistakes to Avoid 

When Using ROXGEN Spray Guns

Incorrect Air Pressure Settings

Too high

Excessive overspray, paint waste, uneven finish

Too low

Poor atomization, orange peel effect

Recommended

HVLP 1.5-2.5 bar / Conventional 3-4 bar / Middle pressure 2~2.5 bar

Too small 

Clogging, sputtering

Too large

Drips, uneven coating

Recommended

Fine finish:1.2-1.4mm

General coatings:1.5-1.8mm

Heavy materials:1.8-2.5mm  ​

Using the Wrong Nozzle Size  

Incorrect Spraying Distance & Angle  

Too close 

Runs, sagging  

Too far

Poor coverage, dry spray

 Wrong angle

 Uneven distribution, shadowing  

Recommended

15-25 cm distance, 90° angle to surface   ​

Too much  

Excessive build-up   

Too little 

Striping, weak coverage  

Recommended

50% overlap per stroke  

Poor Overlapping Technique  

Unfiltered or Incorrectly Mixed Paint  

Impurities clog the nozzle  

Excessive build-up   

Wrong viscosity  

Clogs if too thick, poor coverage if too thin  

Recommended

Strain paint and adjust viscosity properly   

High humidity (>80%)  

Blushing, poor adhesion    

Too cold/hot  

Drying problems, cracking  

Recommended

 Ideal: 15-30°C, humidity <60%, well-ventilated

Spraying in Bad Conditions  

Poor Cleaning & Maintenance

Uncleaned  

Residue build-up, stiff trigger     

Hard brushes  

 Damage nozzle

Recommended  

Clean with suitable solvent, soft brushes, lubricate regularly  

Fine-finish gun  

Clogging with heavy paint     

Industrial gun  

 Excessive overspray for detail work

Recommended   

 Match gun type to the job: HVLP, Conventional, Airless

Using the Wrong Spray Gun for the Job

No Proper Safety Equipment

No respirator  

Inhalation risks     

No goggles/gloves  

Skin, eye irritation  

Recommended   

Wear respirator, goggles, gloves; ensure good ventilation