In
industrial manufacturing, automotive refinishing, furniture restoration, and
metal coating, manual spray guns remain a timeless, essential tool. While
automation is widespread, manual spray guns are still the top choice for many
professional painters due to their flexibility, control, and precision.

Core
Basics for Efficient Spraying
- Choose the Correct Nozzle and Needle Size: Fine needles (e.g., 0.8mm) are suitable for precise touch-ups, medium (1.2–1.4mm) for car body topcoats, and large (1.8–2.5mm) for primers and high-viscosity materials.
- Adjust Appropriate Air Pressure and Flow: Too high air pressure increases overspray and paint waste; too low may result in poor atomization. Generally, set pressure between 25–35 psi, adjusting based on materials and application.
- Select
Suitable Paint and Thinning Ratios: Follow manufacturer recommendations to ensure
optimal atomization and adhesion.
Techniques
to Boost Efficiency
- Stable Hand Control: Keep your wrist and forearm steady to ensure straight lines and even thickness.
- Correct Spray Distance and Angle: Maintain around 15–20 cm distance, spraying perpendicular at a 90° angle.
- Overlap Spraying Method: Each pass should overlap the previous one by about 50%.
- Layered Application Strategy: Use multiple light coats rather than one heavy coat.
- Plan
Your Painting Sequence:
Start with complex areas, then simple ones; edges before centers.
Practical
Application Examples
- Automotive Touch-Ups: Masking → Fine needle & medium-low pressure → Overall mist coat.
- Furniture Refinishing: Large needle for primer → Fine needle for details → Topcoat and protective layer.
- Metal
Anti-Corrosion Coatings:
High-viscosity primer with large needle → Layered spraying.
Recommended
High-Efficiency Workflow
- Pre-Plan and Assign Tasks
- Regularly Check Equipment Status
- Quick Color Change and Cleaning Tips
- Maintain
a Clean Work Environment
Maintenance
for Long-Term Efficiency
Quick
clean with thinner daily, weekly deep clean, and parts check to prolong
lifespan and reduce downtime.
Latest
Market Trends and Innovations
- High Transfer Efficiency (HTE) Technology
- Lightweight Ergonomic Designs
- Smart
Spray Accessories